SprayScan® | Visibility Into Every Spray Pass
Visibility Into Every Spray Pass

The waste and yield loss on your line right now: invisible until it isn't.

What is SprayScan? A Spray Process Intelligence system that gives manufacturers real-time visibility into spray health and process variation — detecting deviation earlier and preventing problems before they become waste or lost yield.

Laser-illuminated spray visualization in the Spray Analysis and Research Services lab
Who we are

Built on nearly 90 years of spray expertise.

SprayScan is built by Spraying Systems Co. — the global leader in spray technology.

Spray Analysis and Research Services operates one of the most advanced spray laboratories in the world — with deep expertise in spray analysis, fluid mechanics, spray diagnostics, and prototyping. SprayScan brings that research-grade rigor out of the lab and onto active manufacturing floors.

Ask Yourself

Spray and coating processes fail quietly long before defects surface at end-of-line inspection.

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Partnership

Innovating with Partners

Spray Analysis and Research Services (a division of Spraying Systems) and ESS — Engineering Software Steyr GmbH are partnering to give automotive manufacturers visibility across the entire spray process.

PaintIQ (ESS) builds the optimized spray program before a single body is sprayed. SprayScan provides continuous visibility into whether the optimized process continues to perform as intended once production begins — characterize geometry, optimize and deploy the robot program, and monitor every pass.

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See full details on PaintIQ

How SprayScan Works—Continuously

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Continuous cycle: Measure, Detect, Analyze, Improve around a LIVE continuous process visibility core

Common Questions

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What is your spray process costing you before anyone sees the problem?

Find the Hidden Costs
Request a Demo

See SprayScan on your spray process.

A Spray Analysis and Research Services specialist will coordinate a walkthrough of the SprayScan Suite for your line.

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Why SprayScan

Spray intelligence built on nearly 90 years of spray expertise.

Global spray analysis expertise

SprayScan is built by Spraying Systems Co., the global leader in spray technology. For nearly nine decades, manufacturers have trusted us to solve critical production problems, improve spray performance, reduce waste, and protect people and processes.

The global Spray Analysis and Research Services team has spent decades in the lab, measuring spray performance for manufacturers across nearly every industry. The team operates one of the most advanced, state-of-the-art spray laboratories in the world — with deep expertise in spray analysis, fluid mechanics, spray diagnostics, and prototyping.

Beyond testing and modeling, including computational fluid dynamics (CFD), the team designs custom prototypes and consults directly with manufacturers to solve real production problems. SprayScan brings that same research-grade rigor out of the lab and into everyday production environments.

By the Numbers

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Industries We Serve

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A Track Record of Measurable Results

A sample of results documented across the Spraying Systems Co. technical library.

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How SprayScan Works

See the spray process more clearly — from pattern and coverage to the operating conditions that shape performance.

SprayScan combines portable diagnostic tools, real-time process monitoring, and analysis software to help manufacturers measure spray performance, identify variation, and make better-informed process decisions.

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From Measurement to Action

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Together, SprayScan tools give manufacturers a more complete view of spray performance — helping reduce waste, improve consistency, and prevent avoidable downstream loss.

Continuous cycle: Measure, Detect, Analyze, Improve

See the SprayScan cycle on your line.

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Frequently Asked Questions

Answers for business, technical, and operations leaders.

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Still have a question about your spray line? Our application engineers analyze spray processes every day.
Request a Demo