Evaluating free-stream spray is only half the equation — real performance is determined on the substrate.
Designed by Spray Analysis & Research Services to operate in rugged manufacturing plants, SDA measures real coating deposition on moving parts, wide rolls, and strip conveyors. Line engineers detect edge pull-back, center puddling, and transfer efficiency losses in real time, locking in consistent coating thickness at production speeds up to 1,200 meters per minute.
Bridge the gap between free-stream nozzle spray distribution and real-world substrate coating performance.
Import scanned water-sensitive papers or substrate coupons to immediately extract comprehensive droplet stain statistics: Average, Median, Minimum, and Maximum droplet diameters.
Optical Digitization · Stain Diameters
Evaluates fluid laydown on real moving parts, coil stock, and continuous webs rather than stationary collection plates or off-line coupon samples.
Moving Targets · Dynamic Laydown
Quantifies fluid bounce-back, entrainment loss, and overspray margins to ensure the maximum percentage of applied material adheres to the target.
Overspray Reduction · Cost Control
Identifies starved thin edge margins, heavy center puddling, and longitudinal ribbing across wide continuous web and coil coating processes.
Edge Taper Analysis · Web Quality
Supports comparative multi-pass inspection across primer, basecoat, topcoat, and sealant layers to ensure strict coating spec compliance.
Multi-Pass Auditing · Spec Compliance
Engineered for continuous production lines, web coaters, and high-speed finishing operations.
Evaluating Deposition & Spray Thickness Profiles.
See how SprayScan software tools translate raw optical measurements into actionable deposition profiles, helping coating engineers eliminate defects and optimize line parameters.
Detailed specifications on high-speed imaging capture, optical density calibration, and transfer efficiency formulas.
Request Bulletin & Specs →Explore research on dynamic fluid laydown, web line speed effects, and transfer efficiency improvements.
Explore Technical Library →Consult with our spray specialists to analyze coating uniformity and transfer efficiency on your target production lines.
Schedule Deposition Review →A Spray Analysis and Research Services specialist will help you assess deposition analysis options and transfer efficiency gains for your products.
