Advanced R&D Software

SprayScan® 3DR — 3D Spray Reconstruction

Visualize spray distribution, plume structure, and volumetric density in three dimensions.

The 3D Reconstruction (3DR) software enables users to import spray pattern results at multiple distances to visualize 3D plume size, shape, and spatial development. Developed as an advanced add-on to the SprayScan mPT system, 3DR reveals internal hollow-cone air cores, droplet density gradients, and flow disruptions in true volumetric space.

Volumetric 3D reconstruction of a spray plume SprayScan 3DR software shown on a laptop
Computed Optical Tomography

Reconstruct complete 3D spray plumes from planar optical scans.

Import spray pattern distributions from multiple distances to build an interactive 3D model of spray spatial development.

Developed for research labs, aerospace propulsion teams, and advanced nozzle engineering groups, SprayScan 3DR transforms multi-slice 2D patternator data into continuous 3D voxel density fields. Inspect internal vortex structures, measure spray collapse, evaluate air core symmetry, and benchmark physical spray performance directly against computational fluid dynamics (CFD) grids.

512³ Voxel Matrix
OpenGL Volumetric Engine
STL / OBJ CAD Mesh Export
SprayScan® 3DR Volumetric Plume & Air-Core Reconstruction Interface
SprayScan® 3DR Engine Volumetric Plume Reconstruction
What It Does

Volumetric Plume & Flow Analysis

Transform multi-slice optical planar scans into full interactive 3D volumetric models of spray plume formation.

01 / VOLUMETRIC

Full Volumetric Plume Modeling

Reconstructs full 3D plume geometry from planar cross-sections taken at multiple distances, revealing complete downstream spatial development.

Tomographic Solver · 3D Plume Volume

02 / AIR CORE

Air Core & Asymmetry Analysis

Examines internal vortex structure, hollow-cone core voids, and atomization breakup zones to identify fluid skew and swirl disruption.

Swirl Dynamics · Core Integrity

03 / BENCHMARK

CFD Validation Benchmark

Directly compares measured physical spray plumes against computational fluid dynamics (CFD) simulation grids to calibrate turbulence models.

CFD Correlation · Model Validation

04 / EXPORT

CAD & Point Cloud Export

Exports spatial voxel data to standard STL solid meshes, OBJ point clouds, and raw 3D CSV matrices for downstream aerodynamic simulation.

STL / OBJ Export · Point Cloud

Engineering Specifications

3DR Technical Specifications Matrix

Built for spray research laboratories, aerodynamic simulation, and advanced nozzle engineering.

Reconstruction Algorithm Computed optical tomographic reconstruction from multi-slice planar patternation
Spatial Voxel Resolution Up to 512 x 512 x 512 high-resolution volumetric spatial voxel matrix
Input Pattern Formats Rotational or multi-distance planar optical scans captured via SprayScan mPT
Volumetric Rendering Real-time OpenGL hardware-accelerated interactive 3D viewer with clipping planes
Analysis Features Air-core diameter tracking, plume envelope boundary, and angular deviation metrics
CAD & Mesh Export Standard STL solid volume, OBJ point cloud, and raw 3D scalar matrix CSV
Operating Requirements Windows 10 / 11 64-bit with dedicated GPU graphics hardware acceleration
Technical Bulletins Bulletin B844 (Spray Analysis & Research Services)
Download Official Bulletin B844 Request 3D Modeling Consultation
Software Demonstration

Operating the SprayScan Suite

Volumetric 3D Plume Reconstruction & CFD Correlation.

See how planar optical scans captured by the SprayScan mPT are processed through tomographic reconstruction algorithms to reveal internal droplet structures, vortex cores, and density profiles.

  • ✓ Multi-slice planar import from SprayScan mPT
  • ✓ Real-time 3D rotation, slicing, and iso-surface thresholding
  • ✓ Direct export to STL and OBJ 3D point clouds
SprayScan® Suite Overview (3DR Module) Video 04:27
Documentation

3DR Technical Bulletins & Engineering Resources

Technical Bulletin 3DR Bulletin B844

Detailed technical bulletin outlining computed tomographic reconstruction algorithms, voxel tolerances, and CAD export guides.

Download PDF (B844) →
Technical Library 3D Plume Tomography Papers

Review peer-reviewed literature and experimental validations comparing optical 3D reconstruction against physical mechanical patternation.

Explore Technical Library →
Consultation Advanced R&D Consultation

Consult with our senior research team to evaluate 3D plume modeling, spray breakup dynamics, and CFD correlation for your nozzles.

Schedule R&D Consultation →
Request Information

Evaluate 3DR for your spray laboratory.

A Spray Analysis and Research Services specialist will help you explore 3D plume reconstruction capabilities and mPT integration for your engineering team.