Characterize Size, Shape & Uniformity
Continuously quantify the spray pattern size, cross-sectional shape, and volumetric distribution directly within your active manufacturing line.
Inline Metrics · Distribution Mapping
Continuous In-Line Surveillance
The SprayScan ePT fits on your line, out of the way.
Real-time monitoring of spray quality allows the next generation of quality control and automation to be realized.
Research-grade evaluations are reduced to a simplified installation and interface to allow any plant operator or quality engineer access to state-of-the-art monitoring technology. Continuous data logging during active production runs eliminates reliance on scheduled manual shutdowns and catches defects before parts leave the spray booth.
24/7
Inline Telemetry
10 Hz
Sampling Rate
IP67
Washdown Build
SprayScan® ePT Inline Sensor
Permanent Mount Hardware
What It Does
Continuous In-Line Process Capabilities
With the SprayScan ePT, production facilities ensure spray consistency and process compliance across 24/7 manufacturing operations.
Custom Thresholds & Deviation Alerting
Configure custom criteria on the dashboard to immediately alert operators when spray characteristics deviate from predetermined warning or critical process limits.
Instant Alarm · Early Deviation Catch
Archival Review & Quality Guarantees
Document complete spray quality measurements for historical archival, traceability audits, and contractual quality guarantees to end customers.
Audit Traceability · Customer Evidence
Predict Maintenance & Automate Lines
Review historical spray trends to predict nozzle maintenance schedules and integrate directly with factory automation PLC systems to ensure peak performance.
PLC Integration · Predictive Maintenance
Engineering Specifications
ePT Technical Specifications Matrix
Designed for demanding 24/7 continuous industrial manufacturing environments.
Mounting & Installation
In-situ adjustable compact bracket assembly; mounts out of the way on existing headers
Sensor Technology
Multi-array optical deposition sensors engineered for harsh continuous spray booths
Sampling Rate
Continuous real-time sampling (up to 10 Hz telemetry logging)
Industrial Interfaces
Modbus TCP, Ethernet/IP, and 4-20mA analog alarm relay for automated PLC integration
Enclosure Protection
IP67 / NEMA 4X industrial washdown rating; corrosion-resistant 316L stainless steel
Operating Temperature
Up to 85°C (185°F) standard operational threshold
Alarming Capabilities
Configurable warning & critical limit flags for pattern asymmetry and orifice clogging
Technical Bulletins
Bulletin B830 · Bulletin B796 (Spray Analysis & Research Services)
Inline Demonstration
Introducing the SprayScan ePT
Continuous Surveillance of Active Spray Processes.
See how the compact optical sensor array integrates cleanly into high-speed manufacturing lines, alerting plant operators the instant spray geometry moves outside designated tolerances.
- ✓ Mounts out of the way on existing headers
- ✓ Live dashboard alerts and Modbus/Ethernet communications
- ✓ Immediate detection of nozzle tip clogging or mechanical damage
Operating The SprayScan Suite (ePT Overview)
Video 04:27
Documentation
ePT Technical Bulletins & Engineering Resources
Technical Bulletin
ePT Bulletin B830 / B796
Detailed engineering drawings, mounting dimensions, PLC communications protocol guide, and power requirements.
Download PDF (B796) →
Technical Library
In-Line Spray Quality Papers
Explore research and real-world case studies on inline patternation, closed-loop feedback, and yield improvement.
Explore Technical Library →
Integration Support
Line Integration Consultation
Speak with our spray engineering specialists to scope mounting locations, washdown clearances, and PLC protocols for your line.
Schedule Engineering Call →
Request Information
Evaluate ePT for your production line.
A Spray Analysis and Research Services specialist will help you assess mounting configurations, communication protocols, and ROI for your continuous spray process.